The first step in the manufacturing process is the careful selection of raw materials. The key materials for producing Air Break Changeover Switches include high-grade electrical components such as copper, aluminium, and high-quality steel for the switch body. These materials must meet specific standards of conductivity, corrosion resistance, and overall durability.
Our procurement team ensures that all raw materials are sourced from trusted suppliers, ensuring they meet the necessary standards and are compatible with our manufacturing requirements.
Once the raw materials are sourced, they undergo the initial fabrication process. This involves cutting, shaping, and machining the components to the required dimensions. The primary components of an Air Break Changeover Switch include the switch frame, contacts, handle, and housing.
Using advanced CNC (Computer Numerical Control) machines, we ensure precision in the fabrication of each part. This step ensures that all components are produced to the exact specifications required for optimal performance and safety.
Once all the individual parts are fabricated, the next step is the assembly of the Air Break Changeover Switch. During the assembly process, the switch frame is combined with copper or aluminium contacts, which are designed to handle high current loads. These contacts are carefully positioned to ensure smooth operation and reliable switching.
The handle mechanism, which is used to manually operate the switch, is also installed at this stage. The handle is designed to provide a secure grip and smooth operation for easy switching between power sources.
To ensure safety and prevent electrical hazards, the Air Break Changeover Switch is equipped with insulation materials. Insulation is applied to the switch’s housing and components to prevent accidental contact with live parts. High-quality, heat-resistant insulating materials are used to safeguard against short circuits and electrical shocks.
We ensure that all safety standards are met by conducting a thorough check of the insulation and housing materials to ensure they comply with industry regulations.
Quality control is one of the most crucial steps in the manufacturing process of Air Break Changeover Switches at Anand Steemet. Once the switch is assembled, it undergoes a series of rigorous tests to ensure its functionality, safety, and durability. The tests include:
Any switch that does not pass these stringent tests is rejected, and the necessary corrections are made to ensure only top-quality switches reach our customers.
After the switch passes all the tests, the final assembly is completed. This includes attaching the switch to a robust metal frame or panel (if required) and ensuring all parts are secured in place. The switch is then cleaned and inspected for any defects in its appearance or function.
The fully assembled Air Break Changeover Switch is then carefully packaged using durable packaging materials to prevent any damage during transportation. We also include product manuals, installation guidelines, and safety instructions with each unit to ensure easy and safe installation and use.
Once packaged, the Air Break Changeover Switches are ready for delivery. At Anand Steemet, we prioritize timely and efficient shipping to ensure that our customers receive their products as per the agreed timelines. We partner with trusted logistics companies to provide secure and on-time delivery, whether locally or internationally.
You will find yourself working in a true partnership that results in an incredible experience, and an end product that is the best.